To replenish the chain lubricant, remove the grease filler plug on the chain case and refill with the correct quantity Table 5 and type Table 4 of grease. Place a strap wrench on the rotor and tighten the nut to 112 ft. Installation of the bearings is made easier by first placing the bearings in a freezer for ap- proximately 30 minutes. After the level has been corrected and the battery allowed to stand for a few minutes, check the spe- cific gravity of the electrolyte in each cell with a hydrometer Figure 8. . No voltage: Check all fuel pump electrical controller as described later in this chapter.
Insert the rod's shorter end into the shaft first. Production model years 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 and 1999. Assemble the shift shaft assembly in the order shown in Figure 41. Refill the chain housing with the correct type and quantity of chain lube. Place a shop cloth between the teeth of the primary drive gear and the gear on the back- side of the clutch outer housing Figure 154. The ohmmeter should indicate infinity. Simply print out the pages you need or print the entire manual as a whole! Slide off the rear cover Figure 40 and shims Figure 41.
Remove the top battery cover B, Figure 7. If necessary, pour the fuel out of the fuel tank into a container approved for gasoline storage. Install the plate and screw Figure 125 securing the oil relief valve in place Tighten the screw se- curely. At the clutch cable lower adjuster, loosen the locknuts A, Figure 32 and rotate the adjuster B, Figure 32 until the correct amount of free play is achieved. Specifications Table 1 and tightening torques Table 2 are at the end of the chapter. Otherwise the valve guide will be damaged. The first step in any trou- following list step-by-step.
Keep the book handy in your tool box. Install a sealing washer Figure 97 on the rocker arm shaft bolt and install the bolt. The quality rating is on the label of the bottle hours. Place the bike on the centerstand. Fill the crankcase with the correct weight Table 3 and quantity of oil Table 4.
Remove the rear brake pedal A and the right-hand front foot peg B. Install a new gasket into each exhaust port in the cylinder head. Tags: 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999, service shop workshop instant download pdf ebook Comments. The clearance should be within the specifications in Table 1 or Table 2. Remove the tensioner plate and reinstall the rubber plug. After installation is complete, thoroughly check for leaks.
Push the rocker arm shaft all the way through the rocker arm until it bottoms out in the cylinder head. The fuel pump system consists of a fuel pump, 2. If any part requires replacement the entire oil pressure relief valve must be replaced. Service procedures for all models are virtually the same. Keep that could cause problems are tested and analyzed.
Remove the intake and exhaust valve covers for To perform a tune-up on your Yamaha, you will both cylinders. If you don't have a torque wrench, 2. To drain the oil you will need: a. Check the fuel line clamps for damage; re- 4. Wash any spilled brake fluid off any painted or plated surfaces immediately, as it will destroy the finish. Each manual provides step-by-step instructions based on the complete disassembly of the machine.
Bending the float upward very slightly to lower the fuel level; bend the tang down- ward to raise the fuel level. Front Fork Oil Change To gain access to the fork caps, it is necessary to partially remove the handlebar assembly. As the rotor revolves, alternating current is induced in the stator. When adding brake fluid use only a type clearly 1. Installation of a too thick. Install by reversing these removal steps while Figure 60 noting the following. Check the gear teeth on the clutch housing Fig- ure 23.