Minimum Check brake for excessive travel or spongy feel. Inspect spacer for wear or damage. Only a qualified technician should replace worn or damaged steering parts. Slide axle assembly out left side. Lubricate eccentric housing grease fitting with Polaris Premium All Season Grease.
Now press the water seal in until flush with the out- er edge of the seal bore. Apply a small amount of putty or clay to the top of one impeller blade A. Needle will return to normal operation. In order to avoid serious burns, wear some type of insulated gloves for the rest of the removal process. Install the oil ring top rail.
Remove lines and replace filter with arrow pointing in direction of oil flow towards pump. E-Clip Check Valves To Carburetor Flow No Flow Use a spring loaded center punch to remove press-fit float pin. Remove front hub and bearings. Remove brake caliper mounting bracket. Refer to specific fastener torques listed in each chapter.
Assemble front axle and connect hub wires. Remove snap ring A , lock sleeve B and foam seal C from axle. Remove nut C left hand thread from puller rod and Puller Adapter 10 set aside. Step 5 and 6 6. Remove nut from puller rod and take installation tool and clutch cover off rod. Inspect bearing housing for scratches, wear or damage.
Install clamps on fuel line. Cone washer dome to outside Polaris Sales Inc. Reinstall Phillips screw in bottom of headlamp. T-Handle Main Puller Body Ill. Refer Maintenance Section adjust transmission linkage. Inspect the drained fuel for water or sediment. Inspect shift dogs for excessive rounding on the leading edges.
Remove six cylinder head bolts using a 12 mm socket. The radiator cap relief pressure is 13 lbs. Measure pump end clearance using a feeler gauge and straight edge. Lubricate automatic compression release mechanism with clean engine oil. Instant download of the factory repair manual for the 2003 Polaris Trail Blazer 250 and Polaris Trail Blazer 400. Loosely install bottom transmission bolts. Ease the panel forward and up to allow you to reach the socket connected to the headlight lamp.
Polaris Atv Trail Blazer 400 2003 Service Repair Manual Download can be very useful guide, and polaris atv trail blazer 400 2003 service repair manual download play an important role in your products. If adjustment is necessary, bend the tongue slightly. Install low gear with slots facing dog gear. Reinstall right front and rear mud flap bolt in footrest. Make sure the brake is not dragging when lever is released.
Fastener Torque - Engine Check engine fasteners and ensure they are tight. Reinstall cover and torque bolts in a criss-cross pattern in 3 steps to 18 ft. Clean disc, caliper body, and pistons with brake cleaner or alcohol. Place brake caliper pivot bushing on stud with flange inward as shown. One spacer must remain washers between the sheaves when adjusting belt deflection. Turn clutch sheave counterclockwise until bushing is seated.
Stator plate coil which generates primary ignition voltage. Fill with Polaris Premium Demand Drive Hub Fluid or Type F Automatic Transmission Fluid until fluid trickles out. Reinstall battery cover and holder strap. Be sure the plate is fully seated. Install oil pump on crankcase and torque bolts to 6 ft. Replace spring or ratchet pawl if worn, broken, or damaged.