After the completion of the break-in period, the engine oil and oil filter should be changed. Oil trapped in these areas could result in a false valve clearance reading. Wipe any accumulation of oil or gas from the filter housing and one-way drains. Place the carburetor into position on the engine; then connect the electric choke connector to the main harness. All materials and specifications are subject to change without notice.
Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications see Section 10. Remove the recoil starter assembly; then remove the valve timing inspection plug and the cylinder head cover. With the transmission in neutral, start the engine and warm it up to normal operating temperature. All pages are printable, so run off what you need and take it with you into the garage or workshop. Lower front: One cap screw, nut, spacer, and washer.
Account for a lock nut and two washers. Using an impact driver, remove the three Phil- screws securing the final drive carrier bearing lips-head screws securing the oil pump; then housing E ;. Valve Head Thickness min 2. To adjust, proceed to Adjusting Shift Lever. Remove the input shaft from the pinion housing.
Remove the four cap screws securing the brake disc front hub only. Brake fluid is highly corrosive. Install the left-side seat-base; then install the center console and seats making sure the seats Oil Cooler lock securely. Always wear safety glasses when using compressed air. Remove the cloth from the exhaust system. Ignition switch — engine will start.
Also, not recommended are racing, vegetable, non-detergent, and castor-based oils. Ball joints not worn, cracked, or damaged. Also, always start with the original shims on the rear shaft. Valve Stem Runout max 0. Account for and note the orientation of the cylinder head plug; then remove the plug. Thermostat Valve Open- ing Temperature 73.
Install the left-side splash panel; then install the seat. To remove and charge the battery, use the following procedure. While pulling forward on the upper-rear of the. Tighten the cap screws to specifications see Section 10. Install the oil pump drive gear spacer onto the crank balancer shaft.
Care must be taken whenever handling a battery. Valve Stem Outside Diameter intake exhaust 4. Tons of pictures and diagrams at your fingertips!! Connecting Rod big end side-to-side 0. When using this 2007 Arctic Cat Prowler 650 manual as a guide, the mechanic should use discretion as to how much disassembly is required to correct the problem. Using a suitable brush, clean the carbon deposits from the screen taking care not to damage the screen.
With the help of an assistant or an adequate lift, set the cargo box into position on the frame; then position the two upper pivot housings between the cargo box and frame. Connect the gasline hose and gas tank vent hose if necessary, position the gas tank so the filler to the proper fittings;. Install the pilot screw with the spring, the washer, and the O-ring in this order. Connect the red tester lead to the orange wire; then connect the black tester lead to ground. Remove the upper differential mounting cap screw. Use a feeler gauge to check the gap.
Steering Components The following steering components should be inspected periodically to ensure safe and proper operation. Loosen but do not remove the four cap screws 3. Free the differential assembly from the frame mountings;. While holding the shift rod with an open-end wrench, tighten the shift rod jam nuts securely. Piston Ring End Gap - Installed 0. Remove the cap screws securing the two tappet covers.
Secure the vehicle on a support stand to elevate the wheel; then remove the wheel. Rotate adjustment screw 2 alternately clock- wise and counterclockwise to ensure free move- ment without binding; then lock the jam nut securing adjustment screw 2. Remove the exhaust springs at the juncture in front of the muffler; then slide the muffler rearward off the mounting lugs. Support the vehicle on suitable jack stands ele-. Remove the negative cable from the battery; then remove the positive cable.